PW Development

Small-Bay Industrial 2025 Trend Report: Micro-Flex Is Booming

Small-bay industrial trend report 2025

Small-bay industrial trend report 2025

The industrial real estate sector has been on a wild ride in recent years. As we continue on in 2025, one segment stands out from the rest: micro-flex or small-bay industrial space. These are the smaller industrial units (typically under 50,000 sq. ft., and often much smaller) that cater to local businesses and flexible uses. While giant distribution centers grabbed headlines during the e-commerce boom, it’s the humble small-bay warehouses that are booming in 2025. Vacancies in this segment are at record lows and demand is sky-high – even as some larger warehouses see vacancies creeping up. What’s going on? And why are small-bay industrial properties so hot? Let’s dive into the data-driven insights shaping this trend.

Demand Soars and Vacancies Hit Record Lows for Small-Bay Industrial

Unprecedented occupancy levels

Nationally, small-bay industrial space is tighter than ever. The vacancy rate for U.S. industrial properties smaller than 50,000 sq. ft. sits around 3.4% – an astonishingly low number. (For context, that’s about on par with the apartment vacancy in New York City, a market notorious for housing shortages). In other words, virtually everything is getting leased.

By contrast, overall U.S. industrial vacancy (all sizes) has been rising (and is roughly in the 7-8% range as of early 2025), thanks largely to a wave of big-box warehouse construction. This stark difference underscores just how in-demand small-bay spaces are relative to their larger counterparts.

Small spaces, big share of leasing

In market after market, smaller industrial units are accounting for a disproportionate share of leasing activity. For example, in Charlotte nearly 79% of all industrial square footage absorbed in Q1 2024 came from leases below 100,000 sq. ft., continuing a trend of robust leasing for small-bay product. At the same time, multiple brand-new 400,000+ sq. ft. big-box facilities in that market sat completely vacant. The story is similar in many cities – the smaller footprints are getting snapped up, while some mega-warehouses struggle to find tenants.

Ultra-tight local markets

Some regions illustrate just how extreme the demand vs. supply imbalance has become for small-bay spaces. In Las Vegas, for instance, the vacancy rate for industrial spaces under 30,000 sq. ft. is a scant 2.7%, roughly half the 5% vacancy rate for the broader market. Essentially, small bays in Vegas are fully occupied – a new project delivered in 2022 reached full occupancy within one month of delivery.

Even markets known for huge industrial growth like Dallas-Fort Worth show a similar pattern: DFW’s overall industrial vacancy is around 9-10% after a construction surge, yet the availability rate for sub-50k sq. ft. industrial space in DFW is only about 6.1%, down from 8.7% a decade ago.

In short, if you build small-bay product in the right location, it’s likely to lease (or sell) quickly.

It’s clear that demand for micro-flex space is outstripping supply. But who is driving this demand, and why now?

Who’s Driving the Micro-Flex Boom?

The short answer: lots of people, for lots of reasons. Small-bay industrial properties serve a broad range of users, and in 2025 several economic forces have converged to amplify demand from these groups:

In short, demand is coming from all directions – and it’s not just a fad. These drivers are structural (e.g. growth in small businesses, e-commerce logistics needs, etc.), suggesting the boom in small-bay interest is built on a solid foundation. However, surging demand alone doesn’t create the full “boom” story – the other side is constrained supply. And that is a huge factor in today’s market.

Chronic Undersupply and Limited New Construction for Small-Bay Industrial

It’s often said that the cure for high demand is more supply – yet in the small-bay industrial world, new supply has been painfully slow to materialize. Several factors have led to a chronic undersupply of modern small industrial space:

The bottom line is that supply has been lagging far behind demand for years, creating a structural shortage. That’s why even a slight dip in demand wouldn’t upset the market much – there’s a huge cushion of unmet need. Analysts note that even in a worst-case economic scenario, small-bay vacancy would likely remain below its historical average because there’s simply not enough new supply to give tenants options. In fact, many high-growth metros (Nashville, South Florida, etc.) report acute shortages of small industrial space, especially where population and housing booms are fueling more local service businesses.

Interestingly, a few markets are trying to buck the trend by building more small-bay product – Texas is a prime example. Texas’s pro-growth policies and ample land have enabled developers to build small-bay industrial at a higher rate than the national average. In Austin and Houston, the stock of industrial properties under 50k sq. ft. has grown at more than 4x the U.S. growth rate in the past five years. Even Dallas-Fort Worth and San Antonio have expanded their small-bay inventories at about double the national rate. This has led to slightly higher availability in those markets – they rank among the less tight small-bay markets simply because they finally built some new product. But “less tight” is relative: as mentioned, DFW small-space vacancy (~6%) is still well below historical levels, and Houston’s small-bay segment is expected to continue seeing rent growth due to its still-limited supply pipeline.

Texas showed that building more helps, but it hasn’t created a glut by any means.

Rent Growth and Investment Trends in Small-Bay Industrial

With demand red-hot and supply scarce, it’s no surprise that rents for small industrial units have been climbing fast. In many markets, landlords of small-bay spaces have seen stronger rent growth than any other property type in their portfolio. Some data points and trends:

All told, the money is flowing into this segment, and for good reason. From an investment standpoint, small-bay industrial offers a combination of stability (high occupancy, essential local tenants) and growth (rent upside, high demand) that’s hard to find elsewhere in real estate right now. It’s not without challenges – managing dozens of small tenants is a different animal than a single tenant in a big box, and finding sites for new small-bay development can be tricky – but investors are largely bullish on the sector’s prospects.

Before we wrap up, let’s zero in on some regional trends that highlight how this small-bay boom is playing out in specific markets, especially where Personal Warehouse operates.

Regional Highlights: Booming Micro-Flex in Key Markets

Our Personal Warehouse team has first-hand experience in several states – Colorado, Georgia, Texas, Nevada – and each region tells a part of the story. Here’s a quick tour of how small-bay industrial is faring in these markets:

These regional snapshots mirror the national trend: small-bay industrial is tight almost everywhere, even in markets that have plenty of land to build (like Texas) or plenty of new construction (like Atlanta). Local nuances aside, the broad theme is consistent – if you need a small industrial space for your business, you’re facing stiff competition, and if you own one, you’re in a good position.

Outlook: Where the Small-Bay Industrial Market Is Headed

Looking ahead through 2025 and beyond, the consensus among industry experts is that the small-bay industrial momentum isn’t slowing much. Here are a few forward-looking insights based on current projections:

To sum up the outlook: the small-bay industrial boom has legs. The same forces that made it boom – diverse demand, limited supply – are still in play and not easily or quickly changed. We’ll be watching to see if any headwinds emerge (for instance, if high interest rates persist, could that dampen some small business expansions or make developers even more hesitant? Possibly on the margins). But in our view, the trajectory for 2025 is that small-bay industrial will continue to outperform the broader industrial sector in occupancy and rent growth, just as it did in 2024. It remains, in a word, strong.

For those of us involved in this market daily, these trends aren’t just abstract numbers – they’re impacting real business decisions. So what does this mean if you are considering buying or leasing a micro-flex unit?

If you’re a small business owner in need of space, it means you should be proactive. Tight vacancy and rising rents indicate that securing a space sooner rather than later is wise – it’s a landlord’s market, and good spaces don’t stay available for long. The silver lining is that once you have your own space, you benefit from the stability (and if you purchase, the equity growth) in this high-demand market.

If you’re an investor or prospective investor, the data tells a pretty compelling story: small-bay industrial can be a solid addition to your portfolio. It offers a combination of income and growth, with a tenant base that is broad (reducing reliance on any single sector). The market fundamentals suggest that well-located micro-flex properties will remain in demand, which supports long-term value. Of course, as with any investment, doing your due diligence is key – looking at local market conditions, the quality of the property, and the tenant mix. But broadly, the sector’s trendline is positive.

Finally, if you’re simply an observer or enthusiast of commercial real estate trends (like many of us at Personal Warehouse!), the rise of small-bay industrial is a fascinating case study. It underscores how changes in the economy (e-commerce, entrepreneurship, etc.) and in development patterns have created an “overnight success” that was years in the making (or in our case, 25 years in the making).

Small-bay was once the overlooked stepchild of industrial real estate – now it’s taking center stage.

As the CEO of Personal Warehouse, I find it incredibly exciting to navigate this booming micro-flex market. We’ve believed in the potential of small-bay industrial for a long time, and it’s rewarding to see the broader industry catching on to its value. More importantly, it’s rewarding to see our owners and clients benefit from these trends – whether it’s an investor enjoying steady rental income or a business owner thriving because they finally have the right space for their operations (while building equity in the process).

If you’ve been following these market trends and are curious about how to take part in the small-bay industrial space – either by owning your own Personal Warehouse unit or finding the perfect location for your business – we’re here to help. Feel free to reach out to us at Personal Warehouse for a conversation. We love talking about this stuff, and we’d be happy to discuss how these trends can align with your goals. After all, the numbers tell a clear story: small-bay industrial is booming, and it’s an exciting time to be involved in this dynamic segment of real estate.

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